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Design control and risk management processes

Automates design control documentation, risk assessment workflows, and regulatory compliance tracking throughout medical device development. Ensures systematic risk management integration with design controls while maintaining audit trails and regulatory submission readiness.

Workflow Trigger

New medical device design project initiated in PLM system

Visual Flow

Each node represents an automated step. Connections show how data and decisions move through the workflow.

Step-by-Step Breakdown

Detailed explanation of each automated stage in the workflow.

  1. 1
    Trigger

    Detect New Design Project

    Monitors Arena PLM for new medical device projects and automatically extracts project specifications, intended use, and device classification. Initiates the design control workflow based on project parameters.

  2. 2
    Action

    Generate Design Control Plan

    Creates standardized design control documentation including design inputs, outputs, verification protocols, and validation requirements. Automatically populates templates based on device type and risk classification.

  3. 3
    Action

    Conduct Initial Risk Assessment

    Performs automated risk analysis using device specifications and historical data to identify potential hazards. Generates preliminary risk management file with hazard identification and risk estimation matrices.

  4. 4
    Decision

    Evaluate Risk Acceptability Threshold

    Analyzes calculated risk levels against predefined acceptability criteria and regulatory thresholds. Routes high-risk items for additional controls or design modifications.

  5. 5
    Action

    Implement Risk Control Measures

    Automatically assigns risk mitigation tasks to design teams and updates design specifications with required safety controls. Tracks implementation status and residual risk calculations.

  6. 6
    Action

    Update Design History File

    Consolidates all design control documents, risk management records, and verification/validation evidence into the master design history file. Ensures traceability and regulatory compliance documentation.

  7. 7
    Output

    Generate Compliance Package

    Produces complete regulatory submission package including design controls documentation, risk management file, and compliance matrices. Creates audit-ready documentation with electronic signatures and version control.

Outputs

  • Complete Design History File
  • Risk Management File
  • Regulatory Submission Package

Key Metrics

  • Design Control Cycle Time
  • Risk Assessment Completion Rate
  • Regulatory Submission Readiness Score
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