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Product lifecycle management and change control

This workflow automates the end-to-end product lifecycle management and change control process for medical devices, ensuring regulatory compliance and quality standards while accelerating product development timelines.

Workflow Trigger

Engineering change request (ECR) is submitted for an existing medical device product

Visual Flow

Each node represents an automated step. Connections show how data and decisions move through the workflow.

Step-by-Step Breakdown

Detailed explanation of each automated stage in the workflow.

  1. 1
    Trigger

    ECR Submission Received

    An engineering change request is automatically captured and validated for completeness. Initial routing to appropriate stakeholders begins based on device classification and change scope.

  2. 2
    Action

    Impact Assessment Generation

    Automated analysis evaluates the change impact across regulatory, quality, manufacturing, and clinical domains. Risk scoring algorithms determine required approval levels and documentation needs.

  3. 3
    Decision

    Regulatory Review Required

    Decision point determines if the change requires FDA submission, CE marking updates, or other regulatory notifications based on predefined classification rules.

  4. 4
    Action

    Quality Documentation Update

    Automatically updates Design History Files, Device Master Records, and quality procedures. Version control ensures all stakeholders access current documentation.

  5. 5
    Action

    Post-Market Surveillance Sync

    Updates post-market surveillance protocols and complaint handling procedures to reflect product changes. Historical performance data is analyzed for trending.

  6. 6
    Action

    Manufacturing Release Authorization

    Generates updated manufacturing instructions, validates supplier requirements, and releases approved changes to production systems with full traceability.

  7. 7
    Output

    Change Control Completion Package

    Delivers comprehensive change documentation package including regulatory submissions, updated quality records, and manufacturing authorization with full audit trail.

Outputs

  • Updated Device Master Record with version control
  • Regulatory submission package (510k/CE marking)
  • Manufacturing change authorization with traceability
  • Post-market surveillance protocol updates

Key Metrics

  • Change control cycle time
  • Regulatory submission accuracy rate
  • Manufacturing deviation incidents post-change
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