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Inventory tracking and warehouse management

Automatically tracks raw material inventory levels and manages warehouse operations by monitoring stock movements, triggering reorders, and optimizing storage locations. Reduces material shortages and excess inventory while improving warehouse efficiency.

Workflow Trigger

Material consumption recorded from production cutting operations

Visual Flow

Each node represents an automated step. Connections show how data and decisions move through the workflow.

Step-by-Step Breakdown

Detailed explanation of each automated stage in the workflow.

  1. 1
    Trigger

    Material Usage Recorded

    Production cutting operation in SigmaNEST completes and reports actual material consumption. System captures material type, quantity used, and remaining stock from cutting patterns.

  2. 2
    Action

    Update Inventory Database

    JobBOSS inventory system automatically updates current stock levels and calculates remaining quantities. System logs transaction history and updates material location tracking.

  3. 3
    Decision

    Check Reorder Thresholds

    System evaluates if current inventory levels fall below predefined minimum thresholds for each material type. Considers lead times and upcoming production schedules from active projects.

  4. 4
    Action

    Generate Purchase Orders

    Automatically creates purchase orders for materials below threshold levels and routes to approved suppliers. Calculates optimal order quantities based on usage patterns and storage capacity.

  5. 5
    Action

    Optimize Warehouse Layout

    AI system analyzes material usage frequency and upcoming project requirements to recommend optimal storage locations. Updates warehouse management system with new location assignments.

  6. 6
    Action

    Update Project Availability

    System checks all active projects in SolidWorks and Tekla Structures against current inventory to identify potential material shortages. Flags projects that may face delays due to material availability.

  7. 7
    Output

    Distribute Inventory Reports

    Generates and sends real-time inventory status reports to production managers, purchasing team, and warehouse staff. Includes reorder notifications, location changes, and project impact assessments.

Outputs

  • Updated inventory levels in real-time
  • Automated purchase orders for low-stock materials
  • Optimized warehouse storage location assignments
  • Project material availability status reports

Key Metrics

  • Inventory turnover rate
  • Stockout frequency
  • Warehouse space utilization
  • Material waste percentage
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