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Quality control and material testing

This workflow automates quality control and material testing processes by collecting samples, analyzing ore grade and composition, and generating compliance reports. It ensures extracted materials meet quality standards and optimizes processing decisions through real-time testing data.

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Workflow Trigger

Material samples are collected from extraction points or processing stages

Visual Flow

Each node represents an automated step. Connections show how data and decisions move through the workflow.

Step-by-Step Breakdown

Detailed explanation of each automated stage in the workflow.

  1. 1
    Trigger

    Receive material sample data

    Sample collection sensors and automated sampling equipment send material data including location, timestamp, and initial measurements to the system. GPS coordinates and extraction depth are recorded for traceability.

    MineSightXPAC
  2. 2
    Action

    Conduct automated ore analysis

    X-ray fluorescence analyzers and spectrometers perform real-time chemical composition testing to determine ore grade, mineral content, and impurity levels. Results are digitally recorded and timestamped.

    XPACVulcan
  3. 3
    Action

    Compare against quality standards

    The system compares test results against predefined quality thresholds, regulatory requirements, and customer specifications stored in the geological database. Deviation calculations are performed automatically.

    MineSightSurpac
  4. 4
    Decision

    Evaluate material grade classification

    Based on analysis results, the system determines if material meets high-grade, low-grade, or waste classification criteria. Materials failing quality standards trigger rejection protocols.

    VulcanWhittle
  5. 5
    Action

    Update resource models

    Approved material data is integrated into 3D geological models and resource estimation databases. Block models are updated with confirmed grade and quality parameters.

    MineSightSurpacVulcan
  6. 6
    Action

    Generate processing recommendations

    The system calculates optimal processing parameters including crusher settings, flotation conditions, and blending ratios based on material characteristics. Production scheduling adjustments are recommended.

    DeswikXPAC
  7. 7
    Output

    Issue quality certification reports

    Automated generation of quality control certificates, material classification labels, and regulatory compliance documentation. Reports are distributed to processing teams and quality assurance departments.

    MineSightDeswik

Outputs

  • Material quality certificates
  • Updated geological resource models
  • Processing parameter recommendations
  • Regulatory compliance reports

Key Metrics

  • Sample processing time
  • Quality standard compliance rate
  • Material grade accuracy
  • Rejected material percentage

Tools & Integrations

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