Energy consumption optimization

Step-by-Step Breakdown

Detailed explanation of each automated stage in the workflow.

1. 1

   Trigger

   Energy threshold alert activated

   SCADA system detects energy consumption exceeding predefined efficiency baselines across pumps, blowers, or chemical feed systems. Real-time monitoring triggers automated analysis workflow.

   SCADA systemsPI System
2. 2

   Action

   Collect operational performance data

   System gathers current flow rates, chemical dosing levels, equipment status, and treatment quality parameters. Historical energy patterns are retrieved for comparative analysis.

   PI SystemLIMSWonderware
3. 3

   Decision

   Assess optimization opportunity scope

   AI analyzes whether energy spike is due to equipment inefficiency, process overload, or maintenance issues. Determines if immediate action or scheduled optimization is required.

   PI SystemMaximo asset management
4. 4

   Action

   Calculate optimal equipment settings

   System calculates energy-efficient pump speeds, blower frequencies, and chemical feed rates while ensuring water quality compliance. Predictive models estimate potential energy savings.

   SCADA systemsPI System
5. 5

   Action

   Implement automated adjustments

   Control systems automatically adjust equipment parameters within safe operational limits. HMI displays real-time changes and estimated energy impact to operators.

   SCADA systemsHMI softwareWonderware
6. 6

   Action

   Monitor optimization results

   System tracks energy consumption changes and water quality parameters for 30 minutes post-adjustment. Performance data is logged for continuous improvement algorithms.

   SCADA systemsPI SystemLIMS
7. 7

   Output

   Generate energy optimization report

   Automated report documents energy savings achieved, equipment adjustments made, and compliance status. Recommendations for future optimization opportunities are included.

   PI SystemHMI software

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